If you monitor your tools they last longer, you save on downtime and prevent unnecessary wear.
The ideal machine is the one that allows you to make better programs because it improves efficiency, avoids lost production, reduces downtime periods and of course your maintenance costs.
The experience of our operators and technicians working in production is always, as we you are aware, very important and irreplaceable. At the same time, technology provides us with tools that we would like to further introduce and bring to your attention. In particular, we want to highlight the Montronix tool and process monitoring that LEM TEC has decided to adopt for its machines.
TECHNOLOGY TAKES US INTO THE FUTURE
As a matter of fact, LEM TEC makes use of very advanced Montronix integrated monitoring systems that employ highly reliable intelligent sensors with high measurement capacity and stability. Process monitoring is in this way simple and intuitive.
For this reason LEM TEC has chosen, in collaboration with Montronix, to adopt the Montronix SPECTRA systems with power / force sensors that guarantee great reliability and measurement stability and of course simple and intuitive monitoring.
PREVENTING IS BETTER THAN REPAIRING
The collision, vibration, and predictive monitoring part takes place instead through the Montronix Pulse NG vibration sensor.
This obviously reduces production costs and downtime periods. A predictive analysis of the various components is also possible to carry out and, as you know, for our machine tools, prevention is even better than “treating” or repairing.
Thanks to this Montronix system you will be able to see, with an appropriate HMI software, the recorded events, including the history, the machining graphics and therefore you will have the possibility to parameterize.
The graphical representation of the process helps to detect faults immediately.
YOU DO NOT HAVE TO DEPEND ONLY ON YOUR GOOD HEARING AND EXPERIENCE
In a NON suitable processing event such as machine collision, excessive tool wear or damage such as tool breakage, our systems can stop the processing immediately.
We are oviously talking about smart systems designed for production that is increasingly compliant with the requirements of Industry 4.0. All of this is naturally integrated into our LEM TEC Industrial PC.
Thanks to the collaboration of LEM TEC with Montronix you can therefore monitor turning, drilling and tapping process, deep drilling and evaluate tool wear through special SPECTRA power and force sensors. You will also be able to detect any excessive vibration, missing tool, collisions, tool wear, and prevent all this through Montronix Pulse NG.
Contact us at any time for a free consultation.
Wish you a nice day!